Real-Time Fault Detection & Machine Monitoring using Pi-IoT

Detect machine faults in real-time using Pi-IoT. Monitor live performance, track operational conditions, and receive instant alerts for anomalies — all through a smart, edge-powered system.

About Pi-IoT

Pi-IoT is a real-time monitoring system designed for fishing net manufacturing. It captures live machine data like knot counts, slot activity, and operational status, displaying it on an interactive dashboard to help manufacturers track production, instantly detect faults, and minimize downtime.

Real-time production visibility Instant fault and defect detection Data-driven efficiency insights Reduced manufacturing downtime

Why Choose Pi-IoT?

  • Real-time machine monitoring
  • Live knot & production tracking
  • Shift-wise performance insights
  • Instant fault alerts
  • Reduced downtime & improved efficiency

Core Features

Production Monitoring

Track total production, machine count, and daily/monthly output in real time.

Knots Tracking

Monitor machine-wise knot count and slot performance with high accuracy.

Downtime Analysis

Identify machine stoppages like bobbin change, depth issues, and breakdowns.

Fault Analysis

Detect and analyze faults with detailed graphs and real-time insights.

Alerts & Notifications

Get instant alerts for machine faults, stoppages, and abnormal conditions.

Reports & Dashboard

View live graphs and download production data in PDF or Excel format.

System Architecture

1

Dashboard Layer

Displays live production data, knot counts, faults, and machine status through interactive graphs.

2

Analytics Layer

Processes production, downtime, and fault data to generate insights and performance reports.

3

Connectivity Layer

Transfers real-time machine data securely from devices to the central dashboard.

4

Machine Layer

Collects data like knots, slots, machine status, and stoppages directly from manufacturing machines.

5

OEE Analysis

Track Availability, Performance, and Quality to measure machine efficiency and identify production losses instantly.

Key Metrics

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Active Sensor Nodes

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Detection Accuracy

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Live Monitoring Speed

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Production Increase

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Energy Savings

Get in Touch

Want to improve your fishing net production with real-time monitoring? See how Pi-IoT helps you reduce downtime, detect faults instantly, and maximize efficiency.

✔ Real-time machine monitoring

✔ Instant fault alerts

✔ Production & OEE insights

✔ Quick deployment & support

Request a Demo

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